Available Models
MODEL | DM-45 | DM-50 | DM-60 |
CAPACITY | 60 TPH | 90 TPH | 120 TPH |
Salient Features of Stationary Plants
- Easy Operation and Less I’4aintenance.
- Designed for International
- Plodem Drum I•ix Technology.
- Proper Asphalt coating and Saving.
- Proper Dryinq and mixing of aggregate.
- Less Fuel Consumption.
- Continuous Elecconlc Belt weighing System Wiffi Load Cell.
- Schneider Make HND with Touch Screen.
Salient Features of Mobile Plants
- Easy to Operate.
- modular Design For Transport.
- Completely Pre—Wired Get Set and Go.
- No Civil Work — Massive Savings.
- SCADA/PLC Based Control Panel with online printout facility.
- Complete Chassis With Wheel Hub – Axle Assembly 1n Chassis With Drum, Front — Rear Break, Kaman Pada, Air Tank, Landing Gear, King Pin, Wheel Rims, Tyers.
THERMO DRUM UNIT
DRUM MECHANICS The 60 -120 TPH plants are supplied with a low maintenance cradle type drum drive. The auto lubrication system ensures proper and adequate lubrication on the chain drive thereby ensuring long years of trouble free service. Optionally a four wheel friction drive, which is a standard on the 150 TPH and higher models, can be supplied. Specially treated sprockets, thrust wheels, trunion rings and trunion rollers, engineered precisely for flawless aid trouble free dryer drum rotation, ensures unlimited productivity
Burner
Thermo-Drum Burner is the heart of the entire system hence its efficiency, ease of serviceability etc. are the most important factors.
• Two stage High & low
• Capacity to reduce the moisture up to 0.5% and achieve 180 Deg. Celsius for aggregate
• Able to use LDO / FO / Diesel as fuel. • Nozzle clearing is possible during the running condition.
• Fully automation operation
THERMO DRUM The drying and mixing unit of the asphalt plant demands complex flight design and heat transfer technology. With its continuous R & D and incorporation of the latest design up gradations. Aaspa thermo drum is miles ahead of competition. The Aaspa thermo drum unit follows a triple heat transfer system that ensures a total transfer of heat to the aggregates translating into higher productivity and lower fuel consumption. The heat is transferred to the aggregates using the conductive, convective and radiation techniques. The unique flight design ensures total heat transfer, a through mixing & coating, lower emissions and prevention of bitumen oxdation
Cold Aggregate Bin Feeder Unit
Four Bin Feeder Unit with AC variable frequency invertors based variable speed drives and calibrated volumetric gate controls on all four bins, programmable bin vibrator on sand bin, Gathering conveyor & Slingers conveyor. Aggregate flow indicators are mounted on each bin to indicate the on/off low of the aggregates from each bin. The bins shall be fabricated from special Structural steel, with wear strips. Supplied with high efficiency gear – motors. Unit shall be supplied complete with safety mesh and protection. The feeders we fully computerised controlled and gradation can be changed on the go. The unit shall also be supplied with calibrated gate openings for very precise controls of the cold mix gradation.
BITUMEN HEATING & STORAGE TANKS
Fully insulated double walled tank is equipped with separated high-pressure electronic bumper for heating the Asphalt and control unit capable of metering and spraying required quantity of b tumen at specified temperature.
The positive displacement jacketed Asphalt pump coupled with reduction gearbox and variable speed motor is provided with hot oil circulating system.
All the Asphalt carrying pipelines are how oil jacketed and thoroughly insulated with asbestos tape.
- External insulation with ceramic wool and covered with suitable thick sheet.
- Tested tube nesc for diathermic oil
- Thermic duct, manhole, lifting hooks. breather pipe.
- Electronic high pressure jet burner.
- Heavy duty jacketed Asphalt pump
- Thermometers.
Discharge System
Anti- segregation gob hopper complete with high temperature conveyor for discharge of mix waiting dumpers/ trucks. The opening and closing of a hydraulic cylinder and hinged doors for opening and dosing of the hopper. A hydraulic power pack is supplied for operating the hopper, complete with hosepipe connections mounted separately.
Fuel Storage Tank
Aaspa offers Fuel Storage Tank For Use Fuels of Dryer Burner Unit & Bitumen Tank Burner for Heating Arrangements .
Filler storage Unit
Aaspa offers a wide range of Mineral filler storage and feeding solutions for the customers to choose from, depending on the site requirements. A variable speed computerized synchronized metering system ensures the right proportioning in the mix.
Weighing System
A continuous electronic belt weighing system with load cell is mounted on the slinger’s conveyor for weighing the aggregate flow in tons per hour. Which is to be fed into dryer drum. The belt weighing system is further synchronized by the computer to ensure precise metering of bitumen. It indicates the ‘FED’ in tons/Hr., With cumulative readout and totalize.
Pollution Control Unit
PCU Series is a venture type ligh effectively wet dust collector that maintains the requ red environmental standards in specified areas. The extreme turbulence type venture design ensures a very good entrapping e the dust laden exhaust gas, large stainless steel spray nozzles provide a Jog free operation and assure minimum water make-up requirements. The adjustable venture throat permits “fine tuning” to get optimum cleaning efficiency to meet specific plant operating requirements.
Control System
Fully computerized control cabin with AC on board electrical power control console, distribution switch board, fully automatic process and sequence controls are a standard on all Aaspa DM series plants.
A user Friendly software gives you total reliability and ensures top notch performance.
Fail proof power interlocks and auto process controls. Online fault detection, Online printing facility Provisions to print, store and edit production details, mix proportions. etc.
Display of all process control parameters, Auto I manual operation. The control is equipped with function keys and numeric keys and does not require special skills for operation.
We also offer Asphalt Batch Mix Plant. Click here to know more.