The flexibility of this plant begins in the different arrangements available Four types of mixer models can be selected with a broad range of models: Single Shaft Mixer, Twin Shaft Mixer, PAN type Mixer and Planetary Mixer
The main advantage of this plant is that it doesn’t require large foundations and others civil constructions.
The time and money can be saved by easy transportation. assemble and disassemble when plant is shifting from one site to another site
The constitution of the plant is made in welded construction of steel profiles The complete structure is shot blasted before the primary coat of paint being implemented There are two coats of paint applied. Including elements like stairs, balconies, pavements, discharge mouths of the aggregates bins to resist to the attacks of the weather situations
It’s easy to disassemble, transport and assemble again In one week we assemble your plant in a new site producing concrete, saving you time and money.
Pan Type Mixer
The Mixer is mainly responsible for good quality concrete. on this way we construct our own energetic mixer, in this mixer all the ingredients are mixed and removed in circles, obtaining a homogeneous mixer, it moves and revoives with the arms. absorbing the shocks that are produced through the coupling spring incorporated that reguilate the position and slope angle of the paddies, to obtain the work with minimat power consumption. Mixer having replaceabie hard iner tiles on shal and bottom. Mixer’s top cover can be folded for cleaning of mixer
Twin Shaft Mixer
The Twin-Shaft Mixer offer among the most advanced mixing solution, capable of handling from high to zero slump concrete. The twin shaft system mixing consisting two horizontal shafts with arms and paddles moving in counter current; Counter rotating mixing arms and paddle create a spiral shaped vertical and horizontal mix direction, which has ensures to make three dimensional mixing. The twin shaft mixer is the best to make any kind of concrete. The discharge is accomplished by a hydraulic operated gate, which is assembled throughout the length of the mixer vat for fast and complete discharge
Aggrigate Weighing Conveyor
Aggregate weighing conveyor has chevron type belt and it is suspended on 4 nos. load cell for accurate weighing system. Weighing conveyor is driven by two gear motors which are directly mounted on both end of drive drum with inbuilt hold back facility. Weighing hopper is made from mild steel suitable to heavy working conditions for long time with mechanical separators.
Aggregate, Cement, Water & Additive Weigher
Water and Cement hopper mounted on independent modular frame structure and weighment can be done by Individual electron load cell.
Aggregate Storage Bin
The aggregate storage bins made from mild steel sheet. The aggregate bins have in cross layout The installation of aggregate storage bins is very user friendly as the construction process and the extension of the preassembly reduce the installation time of the plant at site. The aggregate storage bins are broad and co facilitate the loading process by loader. The discharge window or aggregate bins opened through pneumatic cylinder
Control Panel
- The system combines the power of a PLC and dedicated Weighing Modules to provide reliable and accurate control.
- The system can handle up to 4 scales or more; with upto 5 Aggregates, upto 4 Cements, Water & upto 2 Admixtures, being accurately Batched on ‘weight’ basis.
- The system is capable of handling multi-scale, multi-ingredient Batching & Mixing operation, with All necessary Interlocking. Timing. Alarm generation, Event-logging. Recipe & Report generation facility. Software calibration for all scales with password protection.
- The system has Touch Screen display with 3 Serial communication ports & 2 USB port.
- High speed sampling ensures batch to batch accuracy.
- All necessary interlocks are programmed within the system to allow parallel batching and Mixing Operations
- Variety of features incorporated in the system ensures easy and fault free plant operation.
- The Manual Desk equipped with Push buttons, indications and change over switches. Each device in the plant can be operated manually completely by-passing the AUTO system.
Rotary Chute Conveyor
The rotary chute conveyor has Chevron belt with MS angle heavy duty frame structure.The conveyor has elevated ·re rope with integrated plant form railing for easy maintenance.The conveyor is driven by shaft mounted gear reducer with Inbuilt hold back facility.The fabricated hopper of 5 mm MS Plate is being sui>plied with vibrator.
Model | ACP 20 | ACP 25 | ACP 30 | ACP 45 | ACP 60 |
Output Capacity | 20m3/hr. | 25m3/hr. | 30 m3/hr. | 45 m3/hr. | 60 m3/hr |
Plant Assembly | Whole assembly on single chassis | ||||
Mixer type | Turbo pan type mixer/twin shaft mixer | ||||
Main reduction gear | imported planetary gear box | ||||
Main mixer drive | 20HP | 25HP | 30HP | 40 HP | 50HP |
Material storage system | 2×2 cross bin feeder | ||||
Material Storage capacity | 14m3 | 14m3 | 20m3 | 25m3 | 30 m3 |
Material weighing system – | Digital load cell based weighing system | ||||
Material feeding system – | through incline belt conveyor | ||||
Cement feeding system – | through incline screw conveyor | ||||
Water weighing system – | Digital load cell based weighing of water in separate tank | ||||
Admixture dozing system – | Digital load cell based auto admixture dozing system | ||||
control panel – | fully automatic PLC based control panel | ||||
Control cabin – | Provided | ||||
concrete discharge height – | 4.2 meter from ground level | ||||
total connected power – | 48HP | 53HP | 63HP | 77HP | 98HP |
Suggested DG Set – | 62 KVA | 62 KVA | 82 KVA | 100 KVA | 125 KVA |
ACP Concrete Batching Plant Available in 20 to 60 m3/hr. Capacity
Salient features
- Compact and economically designed.
- Heavy duty structure
- Longer life of wear & tear parts.
- In-built control cabin not as an optional
- Especially quick erection & commissioning.
- Inbuilt pipeline of water. additive and pneumatic.
- Tilting type control cabin for easy transportation.
- One operator can run the plant.
- Single Shaft and Planetary Mixer available on request.
We also offer Mobile Compact Concrete Batching Plant. Click here to know more.
- Bin Hopper
- Weighing Conveyor
- Twin Shaft/Single Shalt
- Pan Mixer / Planetary Mixer
- Cement Hopper
- Water Hopper
- Operator Cabin
- Rotary Chute
- Conveyor Belt
- Skid
Optional Accessories
- Computer SCADA system and software
- Cement Storage Silos
- Fly Ash feeding system and storage Silos
- Material Feeding Conveyor
- Fabricated Skid